6-8T/D Clothes Shredder Machine in India

Raw Materials and Machine Selection

The primary raw materials for this project are discarded clothes and textile scraps, which include cotton shirts, polyester blends, denim, and synthetic fabrics. Indian textile waste is highly heterogeneous, often including mixed fabrics, buttons, zippers, and occasional small metal components. Therefore, the shredder needed to handle irregular shapes without excessive wear or downtime.

Based on the client’s input of processing approximately 6–8 tons per day, RICHI recommended the SSJ1000 clothes shredder machine:

• Model: SSJ1000
• Power: 37*2 kW
• Cutter Disc Diameter: 400 mm
• Cutter Material: 55CrSi alloy steel
• Machine Size: 3900*1800*2200 mm
• Output Size: Pieces around 3 cm

This configuration was ideal for the client’s volume and type of material, producing shredded fabric pieces suitable for fiber recovery and insulation products.

Function and Role of the Shredder

The clothes shredder machine in India functions as the first step in the recycling workflow. The collected textiles are fed directly into the shredder, which reduces their size by approximately 80%, producing uniformly sized pieces.

The shredded fibers are subsequently:

1. Separated by fiber type – Cotton, polyester, and mixed fabrics are sorted for specific recycling pathways.
2. Processed into insulation materials – Shredded cotton and polyester are compressed to create eco-friendly insulation for automotive and building applications.
3. Re-spun into yarn – Higher-quality fibers are cleaned, carded, and spun back into yarn for non-woven fabrics or padding products.

By using the RICHI shredder, the client significantly improved the consistency and quality of shredded material, which is critical for maintaining product standards in downstream processing.

Logistics and Delivery

The clothes shredder machine in India was shipped via sea freight to the Port of Mumbai, India’s largest commercial port. RICHI coordinated all shipping and customs documentation, ensuring a smooth handover at the port. From Mumbai, the shredder was transported by truck directly to the client’s recycling facility.

RICHI’s logistics team provided remote guidance for unloading, positioning, and initial operation, ensuring that the client could begin production with minimal delays.

Technical Features and Advantages

Several design aspects of the clothes shredder machine in India contributed to the client’s decision:

• Heavy-duty welded shell with CO₂ protection welding and annealing, ensuring structural stability even under continuous operation.
• Hexagonal cutter shaft with high load capacity, allowing the machine to handle irregular and mixed textiles without risk of shaft deformation.
• Replaceable 55CrSi alloy steel cutter discs, forged and precision-machined for superior toughness, wear resistance, and reusability.
• Sealed bearings with dustproof and waterproof protection, minimizing maintenance and downtime.
• Automatic overload protection and reverse rotation function, preventing damage from hard objects or blockages.

These features make the shredder highly versatile, capable of handling not only clothes but also other soft or fibrous waste materials like carpets, upholstery, and fabric rolls.

Wider Applications

While primarily used for clothing recycling, the shredder’s versatility allows it to be applied in multiple industries:

• Textile manufacturing – Shredding offcuts and factory waste for recycling.
• Furniture industry – Processing foam, fabric, and cushion scraps.
• Agricultural use – Shredding lightweight agricultural fabrics, such as shade nets and tarpaulins.
• Plastic-textile blends – The robust cutter discs handle mixed PET-cotton fabrics commonly found in second-hand clothes.

This adaptability ensures the machine remains a valuable investment as the client explores new recycling opportunities.

Customer Feedback

“The RICHI clothes shredder machine has completely transformed our workflow. We no longer experience frequent jams or blade replacements. The shredded material is consistent, which has improved the quality of our insulation and recycled fiber products. The service from RICHI was exceptional—they guided us through installation and provided training. This machine is definitely worth the investment.”

This feedback highlights the importance of reliable equipment and professional support in achieving operational efficiency.

Why the Client Chose RICHI

The decision to select RICHI was based on several factors:

• Expertise in dual-shaft shredder design, suitable for irregular and mixed materials.
• Strong local service network and technical support, including guidance on installation and operation.
• Durable and efficient equipment, reducing maintenance costs and improving throughput.
• Positive reputation in textile recycling projects across Asia.

Services Provided

RICHI’s support extended beyond supplying the crusher machine:

• Technical consultation to determine the optimal model and configuration.
• Pre-shipment inspection and video demonstration of machine operation.
• Coordination of sea freight to Port of Mumbai, including customs guidance.
• Remote assistance for installation, operator training, and initial commissioning.
• Comprehensive after-sales support, including spare parts availability and maintenance advice.

This end-to-end service ensured the client felt confident throughout the purchase and installation process.

Conclusion

The successful deployment of the clothes shredder machine in India demonstrates how a single, well-chosen machine can revolutionize a recycling operation. By replacing an outdated unit with a durable RICHI shredder, the client achieved higher throughput, better quality shredded fibers, and increased revenue from recycled products.

With India’s growing emphasis on sustainable textile management and recycling initiatives, demand for efficient shredding equipment is expected to rise. RICHI Machinery’s clothes shredder machine offers an ideal solution for medium- and large-scale textile recycling operations, ensuring both environmental and economic benefits.

The case also emphasizes that a single, well-designed shredder can have a transformative effect, and RICHI’s professional services further enhance its value, making it a trusted choice for recycling companies looking to expand their operations.