3–5 T/H Chicken Manure Processing Equipment in Denmark

The client opted for the FZLH350 model, recognizing its balance between capacity and energy efficiency. The single-unit approach allowed the facility to scale production gradually without disrupting the current composting and drying operations, making it a cost-effective and practical investment.

Raw Materials and Pellet Formulation

Denmark’s abundant agricultural resources provided an ideal mix of raw materials for pellet production. The primary feedstock consisted of chicken manure collected from local layer farms, with an average daily collection of approximately 5 tons. The moisture content of the manure was around 20%, which was suitable for pelletizing without the need for extensive pre-drying, although the client did maintain a small drying bed for occasional adjustments.

To enhance pellet durability, nutrient content, and odor control, the client blended chicken manure with additional locally sourced organic residues:

• Chicken manure: 70%, fresh and rich in nitrogen and phosphorus, providing the primary nutrient source.
• Barley straw: 20%, shredded to 2–3 cm pieces, enhancing structural integrity of the pellets and improving aeration during composting.
• Wood shavings from Danish beech and oak: 10%, adding fiber content to strengthen the pellet structure and control moisture absorption during storage.

The target pellet size for this facility was 6–7 mm in diameter, designed for mechanical spreading across farms and ease of storage. The FZLH350 unit, with a main motor power of 37 kW, a 2.2 kW arch-breaking feeder, and a 0.75 kW forced feeding auger, was ideal for handling the 3–5 T/H production requirements of the facility.

Machine Application and Operational Advantages

The chicken manure processing equipment in Denmark provides multiple operational advantages to the client, ensuring consistent, high-quality output:

• Uniform pellet size: The FZLH350 produces stable pellets that are easier to spread mechanically and transport without breakage.
• High nutrient retention: The pelletizing process helps preserve nitrogen, phosphorus, and potassium in the manure, maintaining fertilizer value.
• Reduced manual labor: Automating the pelletizing process significantly decreases labor intensity and operational fatigue.
• Flexibility with raw materials: The machine can handle varying moisture levels and a mixture of chicken manure, straw, and wood residues.
• Compliance with environmental standards: The pelletized product reduces odors, dust emissions, and runoff, aligning with Denmark’s environmental requirements.
• Efficient storage and transportation: Pellets have higher density and are less prone to moisture absorption, optimizing storage space and shipping efficiency.

For this client, integrating the FZLH350 chicken manure processing equipment into the existing production line allowed smoother workflow, minimal downtime, and improved overall production efficiency compared to previous manual granulation methods.

Shipping and Installation

The FZLH350 chicken manure processing equipment was shipped from Qingdao Port, China, and arrived at Port of Aarhus, Denmark. From Aarhus, the equipment was transported to the facility by road. The shipment was carefully coordinated to protect critical components, such as the ring die and feeding augers, from damage during transit.

RICHI Machinery provided full support throughout the shipping and installation process, including pre-shipment inspection, secure packaging, and professional guidance on handling. On-site installation, calibration, and initial operation were supervised by RICHI engineers to ensure smooth integration with the existing drying and composting infrastructure. This allowed the client to achieve operational efficiency immediately after commissioning.

Technical Features and Advantages

Several key features of the FZLH350 chicken manure processing equipment in Denmark made it the ideal choice:

• High-quality ring die: Ensures dense, consistent pellets with excellent structural integrity.
• Dual feeding system: Combination of arch-breaking feeder and forced feeding auger prevents clogging, ensures smooth flow, and enables continuous operation.
• Energy-efficient main motor: The 37 kW motor provides reliable performance with optimized power consumption.
• Wide material compatibility: Suitable for chicken manure, straw, wood shavings, and other agricultural residues.
• Low maintenance design: Modular components and easily replaceable wear parts reduce downtime and maintenance costs.

The versatility of the FZLH350 chicken manure pellet machine enables the client to experiment with different material ratios, ensuring flexibility and adaptability for future production demands.

Customer Feedback

After several months of operation, the client provided feedback on the chicken manure processing equipment in Denmark:

• “We are very pleased with the consistency of the pellets. The FZLH350 allows us to produce uniform, durable pellets that meet the expectations of our clients.”
• “RICHI’s technical team guided us through installation and operation, ensuring that our staff could operate the machine efficiently. Adjusting raw material ratios and optimizing throughput has become much easier.”
• “The machine handles our mix of chicken manure, barley straw, and wood shavings exceptionally well. We have also experimented with slightly wetter material, and the machine maintains stable operation without clogging.”

The client emphasized that the FZLH350 significantly improved production efficiency, reduced labor costs, and enhanced the marketability of their fertilizer products.

Wider Applications and Versatility

The FZLH series fertilizer granulator machine is known for its adaptability in processing a variety of organic materials. The chicken manure processing equipment in Denmark is suitable not only for chicken manure but also for cow manure, pig manure, sheep manure, and mixed agricultural residues. This broad versatility provides several advantages:

• Producing different organic fertilizer types for various crops and soil conditions.
• Ability to experiment with different raw material blends for customized nutrient content.
• Handling wet or semi-moist materials efficiently, provided moisture levels do not exceed 20%.
• Integration with existing drying and screening equipment for a semi-automated production line.

Clients choosing RICHI Machinery can trust in consistent product quality, low operational costs, and machines designed for long-term reliability. RICHI also offers after-sales support, spare parts, and technical guidance to ensure smooth operation throughout the equipment lifecycle.

Conclusion

The chicken manure processing equipment in Denmark illustrates how a high-quality single-unit investment can transform an organic fertilizer operation. With the FZLH350, the client achieved:

• Uniform, dense, and nutrient-rich pellets suitable for mechanical spreading and storage.
• Improved operational efficiency and reduced labor intensity.
• Compliance with Denmark’s environmental standards.
• Flexibility to experiment with raw material blends and expand production gradually.

RICHI Machinery’s professional services—from consultation and shipping to installation and training—ensured the project’s success. The client now has a reliable platform for producing premium organic fertilizer pellets and a foundation for future growth.

The FZLH series organic fertilizer pellet machine provides a versatile, energy-efficient, and durable solution for organic fertilizer production, making it a practical investment for facilities in Denmark and across Europe. Clients benefit from consistent product quality, environmentally friendly processing, and a trusted partner in RICHI Machinery.