18–22 T/H Chicken Manure Fertilizer Pellet Machine in Mongolia

The client’s main goal was to improve productivity and pellet quality compared to their prior small-scale manual granulation process. Previously, raw chicken manure was composted and loosely packaged, which made storage and transportation challenging, and pellet quality inconsistent.

The introduction of the chicken manure fertilizer machine provided a reliable, mechanized solution that could handle variable moisture content and fibrous additives while maintaining consistent pellet size and density.

Raw Materials and Composition

In Mongolia, chicken farms range from small backyard flocks to commercial operations with 15,000–20,000 layers. The client sources chicken manure daily from nearby poultry farms. The manure arrives as semi-wet material with moisture content between 25–30%, requiring pre-drying before pelletization. The facility uses a belt dryer to reduce moisture to approximately 19%, ideal for optimal granulation performance.

To produce high-quality fertilizer pellets, the client mixes the chicken manure with locally available agricultural residues, enhancing both structure and nutrient content. The raw material composition is:

• 65% chicken manure
• 20% wheat straw (locally grown)
• 15% chopped barley husks

This mixture not only balances the carbon-to-nitrogen ratio for nutrient optimization but also improves pellet hardness, reducing breakage during handling and transport. The fibrous additives, such as wheat straw and barley husks, are essential for creating structurally sound pellets suitable for long-term storage and field application.

Equipment Selection and Parameters

After assessing production needs and raw material characteristics, the client selected the FZLH678 model of the chicken manure organic fertilizer pellet machine. This model was chosen for its higher throughput and robust ring die, capable of processing fibrous poultry manure mixtures efficiently. The machine is particularly suitable for medium-to-large scale production, ensuring consistency in pellet size and quality.

Key specifications for this installation include:

• Main Motor Power: 185 kW
• Anti-Arching Feeder Power: 3 kW
• Forced Feeder Power: 1.5 kW
• Ring Die Diameter: 673 mm
• Pellet Diameter: 10 mm
• Production Capacity: 18–22 T/H

The FZLH678 chicken manure pellet machine was selected to support peak production periods during seasonal surges in chicken manure availability. Its reinforced ring die and robust feeding mechanisms allow continuous operation with minimal downtime. The adjustable pellet die ensures uniform size, which is critical for packaging, transportation, and eventual field application.

Function and Product Application

The primary application of the chicken manure fertilizer pellet machine in Mongolia is the production of high-quality organic fertilizer pellets. The pellets serve multiple functions in the agricultural sector:

• Nutrient-Rich Soil Amendment: The pellets provide a balanced source of nitrogen, phosphorus, and potassium, improving crop yield and soil health.
• Ease of Handling and Transport: Pelletization reduces bulk volume, making the product easier to store, transport, and distribute.
• Environmental Benefits: Pelletization minimizes odor and dust emissions, improving workplace safety and reducing local environmental impact.
• Long-Term Fertilizer Release: Pellets decompose slowly in soil, ensuring nutrients are gradually available for crops over several weeks.

The 10 mm pellet size is optimized for application in fields using standard fertilizer spreaders. While primarily intended for fertilizer production, the machine can also process mixed livestock manure or crop residues, demonstrating flexibility for future production adjustments.

Logistics and Delivery

The chicken manure fertilizer pellet machine  was shipped from Qingdao Port, China, via sea freight to Sainshand Port, the nearest practical port for central Mongolia imports. From there, the machine was transported overland to the client’s facility using heavy-duty trucks capable of handling the machine’s dimensions and weight. RICHI Machinery provided full support for shipping, customs clearance, and on-site installation guidance, ensuring the machine was operational quickly and without damage during transit.

Technical Advantages and Versatility

The FZLH678 chicken manure fertilizer pellet machine in Mongolia is a high-performance, versatile granulator with several key advantages:

• Uniform Pellet Production: The reinforced ring die and precision feeding system produce consistent pellet size and density.
• Energy Efficiency: Optimized motors reduce electricity consumption without sacrificing performance.
• Robust Construction: Heavy-duty materials handle fibrous and abrasive materials effectively.
• Wide Application Range: Compatible with chicken, cow, and mixed manure, as well as various crop residues.
• Maintenance Friendly: The machine’s accessible design simplifies cleaning, inspection, and replacement of worn parts, minimizing downtime.
• Adjustable Pellet Sizes: Die options allow pellets from 4 mm to 12 mm, supporting market-specific requirements.

This versatility allows the client to diversify production in the future, potentially adding cow or pig manure pellets, or mixed crop residue fertilizers, to their product line.

Customer Feedback

Within two months of installation, the client provided positive feedback on their experience with the chicken manure fertilizer pellet machine in Mongolia:

"The FZLH678 fertilizer granulator machine has dramatically improved our processing efficiency and product quality. Pellets are uniform and durable, and the machine handles fibrous materials with ease. RICHI Machinery’s team guided us throughout installation and training, ensuring we could operate the machine immediately. We are confident this investment will support our business growth and meet the increasing demand for organic fertilizers in Mongolia."

The client highlighted the machine’s reliability, high production capacity, and low maintenance requirements as key benefits. They also appreciated RICHI Machinery’s proactive after-sales service, including remote technical support and spare parts availability.

Conclusion

This organic fertilizer production project demonstrates how a single chicken manure fertilizer pellet machine can transform operations for organic fertilizer producers in Mongolia. By integrating the FZLH678 into their facility, the client achieved higher throughput, improved pellet quality, and consistent nutrient composition for market-ready fertilizer pellets.

RICHI Machinery’s equipment proved to be a cost-effective, versatile, and robust solution, enabling the client to produce high-quality organic fertilizer while maintaining flexibility for future raw material mixes. The machine’s design, technical reliability, and after-sales support ensure long-term operational efficiency, reinforcing the client’s confidence in investing in RICHI Machinery solutions.

Through careful selection of raw material blends, optimal moisture content management, and precise pelletization, the client now produces pellets that improve soil fertility, enhance crop yields, and promote sustainable agriculture practices. This project exemplifies the importance of selecting the right granulator model and working with a professional supplier like RICHI Machinery for reliable, scalable organic fertilizer production.