The cow dung chicken manure sugar residue organic fertilizer production line in Ethiopia project represents a strategic initiative to address Ethiopia's critical soil fertility challenges while creating value from agricultural waste streams. By leveraging locally abundant raw materials including livestock manure and sugar processing residues, this venture demonstrates the viability of circular economy models in the East African context.
This comprehensive case study the successful implementation of a 100,000-ton-per-year organic fertilizer production facility in the Oromia Region of Ethiopia. The cow dung chicken manure sugar residue organic fertilizer production line in Ethiopia project represents a strategic initiative to address Ethiopia's critical soil fertility challenges while creating value from agricultural waste streams. By leveraging locally abundant raw materials including livestock manure and sugar processing residues, this venture demonstrates the viability of circular economy models in the East African context.
The project was developed by a consortium of local agricultural cooperatives in partnership with RICHI Machinery, which provided the complete technological solution for this cow dung chicken manure sugar residue organic fertilizer production line in Ethiopia. With a total investment of $1.2 million USD, including a $650,000 USD equipment package from RICHI, the facility has established itself as a benchmark for sustainable agricultural input manufacturing in the region.
Operating seasonally for 330 days annually with a workforce of 40 employees, the plant effectively transforms over 164,000 tons of organic waste into high-quality granular organic fertilizer. This page provides detailed insights into the project's contextual background, the sophisticated composting and granulation processes engineered by RICHI, comprehensive equipment specifications, economic analysis, and the substantial growth potential for similar ventures across Ethiopia.
Name:
manure compost plant
Country:
Ethiopia
Date:
2024.09.19
Capacity:
18-20T/H
Pellet Size:
2-6mm
The install period:
60 Days
Control Mode:
Automatic
Guiding Price:
$650,000 USD
Ethiopia's economy remains predominantly agricultural, with the sector employing over 80% of the population and contributing approximately 45% to the national GDP. However, decades of intensive farming without adequate soil replenishment have led to widespread soil degradation. The depletion of organic matter, particularly in the highlands where population density is highest, has resulted in declining crop yields and increased vulnerability to climate shocks.
Simultaneously, Ethiopia's growing livestock population - the largest in Africa - generates substantial quantities of manure that often goes underutilized or causes environmental contamination. The country's expanding sugar industry, with major plantations in the Oromia Region, produces significant volumes of bagasse and other processing residues that present both disposal challenges and nutrient recovery opportunities.
Our client, a coalition of six agricultural cooperatives representing over 8,000 smallholder farmers in the Oromia Region, recognized the synergistic potential of addressing waste management and soil fertility simultaneously. Their vision was to establish a centralized processing facility that could transform locally available organic wastes - specifically cattle and poultry manure from cooperative members and sugar processing residues from nearby mills - into standardized, high-quality organic fertilizer.
The initiative aimed to achieve multiple objectives:
After evaluating several international equipment suppliers, the client selected RICHI Machinery based on several decisive factors:
The organic fertilizer production project broke ground in early 2023 and commenced operations in the 2024 agricultural season, perfectly timed to support the region's main cropping cycles.
| Category | Specification | Contextual Notes |
|---|---|---|
| Location | Oromia Region, Ethiopia | Strategic proximity to raw material sources and agricultural markets |
| Annual Production Capacity | 100,000 Metric Tons | Granular organic fertilizer (2mm particle size) |
| Raw Material Consumption | ~164,205 TPY | / |
| Operating Schedule | 330 days/year, two shifts | Aligned with dry season for optimal composting conditions |
| Workforce | 40 Employees | Mix of skilled operators and general labor |
| Total Investment | ~$1.2 Million USD | Including site development and RICHI equipment package |
| RICHI Equipment Value | ~$650,000 USD | Complete production line with environmental controls |
| Product Standards | Ethiopian Standards (ES) | Complies with national organic fertilizer quality requirements |
The operational foundation of this successful cow dung chicken manure sugar residue organic fertilizer production line in Ethiopia rests on the strategic utilization of locally abundant and cost-effective organic materials.
Ethiopia's position as Africa's largest livestock producer ensures consistent availability of cattle manure, while the growing poultry industry provides additional nutrient-rich material. The expanding sugar industry in the Oromia Region generates substantial processing residues that serve as excellent carbon sources and bulking agents.
| Material | Annual Usage (tons) | Characteristics & Handling | Sourcing Strategy |
|---|---|---|---|
| Cattle Manure | 60,000 | 50-60% moisture, rich in organic matter | Collected from cooperative member farms |
| Poultry Manure | 60,000 | 60-70% moisture, high nitrogen content | Sourced from regional poultry operations |
| Sugar Processing Residue | 12,000 | 20-25% moisture, excellent carbon source | Partnership with local sugar factories |
| Crop Residues | 22,045 | 20-25% moisture, primarily cereal straws | Collected post-harvest from member farms |
| Microbial Inoculant | 8,000 | Specialized composting consortia | Imported with technical support |
| Moisture Adjustment | 2,160 | Process water for optimal composting | Borehole source with recycling |
| Packaging | 4 million bags | 25kg woven polypropylene | Local manufacturing |
| Bio-deodorant | 1.0 | Plant-based extract for odor control | Imported concentrate |
The composting process typically requires 15-20 days for complete stabilization, followed by a 7-10 day maturation period for quality optimization.
| System | Equipment Model | Quantity | Technical Features |
|---|---|---|---|
| Composting | Manure Turner | 1 | 3-ton capacity, diesel engine, adjustable turning depth |
| Size Reduction | Organic Crusher | 2 | 15t/h capacity, hammer mill design, 75kW motor |
| Granulation | Fertilizer Granulator Machine | 1 | 20t/h capacity, 26m diameter, variable speed drive |
| Drying | Rotary Dryer | 1 | 5t/h capacity, electric heating, temperature control |
| Screening | Vibratory Screen | 2 | Multi-deck design, 10t/h capacity, easy mesh changes |
| Packaging | Auto-bagging Scale | 1 | 25kg bags, 10 bags/minute, ±0.2% accuracy |
| Pollution Control | Baghouse Filter | 2 | 20,000 m³/h total capacity, automatic cleaning |
| Air Treatment | Bio-scrubber | 1 | 15,000 m³/h capacity, organic media bed |
This cow dung chicken manure sugar residue organic fertilizer production line in Ethiopia exemplifies the transformative potential of appropriately scaled agricultural input manufacturing in developing economies. The project demonstrates that with the right technology partnership and business model, organic fertilizer production can simultaneously address multiple development challenges while delivering attractive financial returns.
The growing demand for sustainable agricultural inputs across Africa, combined with increasing policy support for soil health initiatives, creates favorable conditions for replication of this model throughout the continent.
Ready to develop your own cow dung chicken manure sugar residue organic fertilizer production line in Ethiopia? Contact RICHI Machinery today for a comprehensive feasibility assessment and customized project proposal.
This case study demonstrates RICHI Machinery's commitment to advancing sustainable agriculture through appropriate technology transfer and strategic partnerships. Our expertise in organic fertilizer production lines ensures successful project outcomes across diverse African contexts.
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