RICHI Successfully Commissions 2T/H Advanced Shrimp Feed Factory in Indonesia

Jakarta, Indonesia - RICHI Machinery, a globally renowned manufacturer of feed production equipment, has successfully commissioned a state-of-the-art 2-ton-per-hour shrimp feed production facility in East Java, Indonesia. This landmark project represents a significant advancement in Indonesia's aquaculture feed production capabilities, providing local shrimp farmers with high-quality, nutritionally balanced feed while reducing dependence on imports.

Meeting Indonesia's Growing Shrimp Feed Demand

Indonesia, as the world's third-largest shrimp producer, has seen its aquaculture industry expand rapidly in recent years. However, the sector has faced challenges with inconsistent feed quality and high import costs. The newly operational RICHI shrimp feed plant addresses these issues by producing premium-grade feed specifically formulated for Indonesia's unique farming conditions.

"The completion of this facility marks an important step in our commitment to supporting Indonesia's shrimp industry," said Max, RICHI's Project Manager for Southeast Asia. "Our advanced production technology ensures farmers receive feed that maximizes growth rates while maintaining excellent water stability - crucial for Indonesia's intensive farming systems."

Cutting-Edge Production Technology

The 2T/H shrimp feed production line incorporates RICHI's latest innovations in feed manufacturing:

1. Precision Grinding System

The process begins with RICHI's specialized micro-grinding technology, reducing raw materials to a uniform particle size of ≤0.3mm. This ultra-fine grinding significantly improves nutrient absorption and feed conversion rates.

2. Advanced Mixing Technology

A computer-controlled twin-shaft mixer ensures perfect homogeneity of ingredients, with a mixing uniformity coefficient of variation (CV) below 5%. The system automatically adjusts for Indonesia's high-humidity conditions to prevent moisture-related quality issues.

3. Dual-Stage Conditioning

The unique two-stage conditioning process first hydrates the mixture at 90°C, then applies precise steam injection at 100°C to achieve optimal starch gelatinization. This results in feed pellets with exceptional water stability (maintaining integrity for 4-6 hours).

4. Specialized Pelletizing

Unlike conventional shrimp feed production, the facility utilizes RICHI's patented slow-speed shrimp feed pellet machine with customized die designs. This produces dense, uniformly shaped pellets ranging from 1.2mm to 2.5mm in diameter, suitable for all growth stages of vannamei shrimp.

5. Post-Pellet Processing

The line features an innovative three-stage drying system that gently reduces moisture content while preserving heat-sensitive nutrients. A vacuum coating system then applies essential oils and probiotics to enhance feed palatability and gut health.

Custom Solutions for Indonesian Conditions

Recognizing Indonesia's unique production environment, RICHI incorporated several specialized features:

• - Tropical Climate Adaptations: Enhanced cooling systems and humidity controls maintain consistent pellet quality despite high ambient temperatures;
• - Local Ingredient Optimization: The system is calibrated for Indonesia's specific raw material profiles, including locally sourced fishmeal and alternative protein sources;
• - Energy Efficiency: Heat recovery systems reduce energy consumption by 25% compared to conventional plants;
• - Compact Footprint: The entire shrimp feed production line occupies just 15×8×10 meters, ideal for Indonesia's space-constrained industrial areas.

Economic and Industry Impact

The new facility is already making waves in Indonesia's aquaculture sector:

1. Import Substitution: Replaces approximately 12,000 tons of imported feed annually;
2. Cost Reduction: Local production decreases feed costs by 18-22% for regional farmers;
3. Quality Improvement: Farmers report 15-20% better growth rates compared to previous feed sources;
4. Employment Creation: The plant has generated 35 new skilled jobs in the local community.

Technical Specifications at a Glance

• - Production Capacity**: 2 metric tons per hour
• - Pellet Sizes**: 1.2mm, 1.8mm, 2.5mm
• - Power Consumption**: 98 kW (main line)
• - Automation Level**: 85% automated processes
• - Workforce**: 8-10 operators per shift
• - Footprint**: 15m (L) × 8m (W) × 10m (H)

About RICHI's Shrimp Feed Expertise

With over 25 years specializing in aquafeed solutions, RICHI has installed more than 70 shrimp feed production lines across 23 countries. The company's shrimp feed technology is particularly noted for:

• - Exceptional pellet water stability (4-6 hours)
• - High nutrient retention rates (>92%)
• - Flexible formulations for various farming systems
• - Energy-efficient production processes

This successful commissioning strengthens RICHI's position as a leading provider of aquafeed solutions in Southeast Asia. The company has announced plans to establish a regional technical support center in Surabaya to better serve Indonesia's growing aquaculture sector.

Indonesia's shrimp industry has enormous potential, we're committed to supporting its growth through advanced feed technology and local manufacturing capabilities."

For more information about RICHI's shrimp feed solutions or to arrange a visit to the new facility, please contact:

• RICHI Machinery
• Email: enquiry@pellet-richi.com
• Phone: 86 138 3838 9622
• Website: https://www.pellet-richi.com/