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How to make fertilizer from chicken waste? How to make organic fertilizer using chicken manure? This 6-6.5 tons per hour customized organic fertilizers factory project is a typical example.
The client of this new build organic fertilizers factory project, Anhui Jialefeng Biotechnology Co., Ltd., is mainly engaged in the research and development, production, sales and technical consultation of organic fertilizers; comprehensive utilization of crop straws; utilization of agricultural wastes; harmless treatment of dead animals.
In April 2018, the client company built the construction project of a harmless centralized treatment center for sick and dead animals in Tianzhuang Village, Chengguan Town, Guzhen County. The 6-6.5t/h fertilizers factory project will build 2 new organic fertilizer plants and supporting facilities, with an annual output of 45,000 tons of organic fertilizer after completion.
Note: The customer's existing fertilizers factory project is MBM organic fertilizer.
| Project category | Project name | Project content and scale | Remarks | |
|---|---|---|---|---|
| Existing | this item | |||
| Main project | 1#Factory | The building area is 2000㎡, with built-in cold storage, chemical processing machine, conveying system, automatic control system, oil separation system, etc. The designed processing capacity of sick and dead chickens is 10t/d. | / | / |
| 2#Factory | / | The building area is 1460㎡, with feeding bins, conveyors, organic fertilizer dryers, biomass burners, etc., and the daily output of organic fertilizer is 150t/d. | New | |
| 3#Factory | / | Building area 1140㎡, warehouse of finished organic fertilizer. | New | |
| Auxiliary facilities | Office and Living Facilities | The northwest side of the fertilizers factory area, with a construction area of about 425㎡, 1 floor, used for office and rest. | / | Build on existing |
| Boiler Room | The northeast side of the fertilizers factory area, with a construction area of about 90㎡, has a built-in 2t/h biomass steam boiler to provide steam for the chemical process. | / | / | |
| Communication Room | The northwest side of the fertilizers factory area, with a building area of 35㎡, has built-in personnel disinfection facilities. | / | Build on existing | |
| Power Distribution Room | The east side of the fertilizer factory area, with a building area of 45㎡, provides voltage reduction services for the organic fertilizers factory project's electricity consumption. | / | Build on existing | |
| Disinfection Pool | The northeast side of the organic fertilizers factory area is mainly a vehicle disinfection tank/channel, with a size of 4m×4m×0.4m. | The northwest side of the organic fertilizers factory area, vehicle disinfection pool/channel, 4m×12m×0.3m. | New | |
| Storage and transportation project | Accessories Room | On the east side of the organic fertilizers factory, in the production workshop, the building area is about 5㎡. | / | / |
| Cold Storage | The refrigerant adopts R507, the west side of the 1# organic fertilizer factory workshop, the building area is about 70㎡. | / | / | |
| Organic Fertilizer Storage Room | The south side of the 1# organic fertilizers factory building, the building area is about 200㎡. | / | New | |
| Grease Storage Tank | On the southeast side of the 1# organic fertilizers factory workshop, the volume of the oil tank is 18m³. | / | / |
| Product Name | Yield |
|---|---|
| Organic Fertilizers | 45,000 tons |
| Item | Metrics |
|---|---|
| Organic mass fraction (calculated on a drying basis) | ≤45 |
| The mass fraction of total nutrients (N+P2O5+K2O) (on dry basis)% | ≤5.0 |
| Moisture (H2O) mass fraction/% | ≤30 |
| pH (pH) | 5.5-8.5 |
| Total arsenic (As) (dry basis) mg/kg | ≤5 |
| Total tribute (Hg) (on dry basis) mg/kg | ≤2 |
| Total lead (Pb) (on dry basis) mg/kg | ≤50 |
| Total cadmium (Cd) (on dry basis) mg/kg | ≤3 |
| Total Chromium (Cr) (on dry basis) mg/kg | ≤150 |
| Item | No. | Name | Annual consumption | Purpose/Remarks |
|---|---|---|---|---|
| raw and auxiliary materials | 1 | Chicken manure | 105000 tons | Outsourcing, moisture content is about 70% |
| 2 | Deodorant | 1.5 tons | Outsourcing | |
| 3 | Biomass | 900 tons | Outsourcing | |
| Energy consumption | 4 | Water | 150t | Groundwater well |
| 6 | Electricity | 100,000kwh | Municipal Power System |
| Name | Quantity | Model |
|---|---|---|
| Feed Bin | 2 | / |
| Double Screw Conveyor | 2 | / |
| Belt conveyor | 4 | B500 |
| High humidity material dryer | 2 | HGG2207 |
| Biomass Burner | 2 | RLD-4T |
This organic fertilizer factory project will add 2# and 3# organic fertilizer production plants in the factory area. After the organic fertilizer factory project is completed, from west to east, it will be 3# organic fertilizer plant (organic fertilizer finished product warehouse), 2# organic fertilizer plant (chicken manure drying workshop), 1# organic fertilizer factory workshop (the harmless disposal workshop of sick and dead chickens) is convenient for the transfer of materials in the organic fertilizer factory. In addition, the organic fertilizer factory project is surrounded by farmland.
The followings are steps in turning chicken poop into fertilizer:
This 6-6.5t/h organic fertilizer factory project uses special closed vehicles to regularly collect chicken manure in various farms.
The chicken manure used in the organic fertilizer factory project is collected and used immediately, and is not stored in the organic fertilizer factory. The recovered chicken manure is transported to the organic fertilizer factory and directly into the feeding bin.
The chicken manure is transported from the feeding bin to the high-humidity material dryer using a double screw conveyor. The chicken manure dryer adopts a closed drum design.
After the chicken manure is added, use raw materials The biomass burner blows the hot air generated by biomass combustion directly into the chicken manure dryer machine to dry the materials. The inlet temperature is about 300°C and the outlet temperature is about 60°C.
The moisture content of chicken manure is reduced from 70% to 30% and then transported to the finished product warehouse by belt conveyor.
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