Indonesia 3-5T/H Ruminant Feed Plant For Sheep And Cattle Pellets Production

The client of this ruminant feed plant in Indonesia project is a large agricultural cooperative in Java, Indonesia, which is committed to improving the local ruminant farming level and feed self-sufficiency. The client decided to invest in a ruminant feed production line with a daily production capacity of 3-5 tons, mainly processing compound feed pellets for sheep and cattle, with the goal of improving feed quality, reducing dependence on external purchases, and enhancing farming competitiveness.

The cooperative previously relied on bulk ingredients to mix by itself, but the ratio was not accurate and the feed structure was unreasonable, which affected the growth performance of ruminants. The introduction of RICHI's advanced ruminant feed processing equipment and technology aims to achieve scientific formulation, pellet standardization and production process automation, meet environmental regulations and reduce energy consumption.

Selection of ruminant feed raw materials and integration of local resources in Indonesia

The abundant agricultural by-products in Indonesia provide a solid foundation for ruminant feed raw materials. The customer makes full use of local resources and combines imported high-protein auxiliary materials to ensure the nutritional balance and economy of the feed.

The main raw materials of the ruminant feed plant in Indonesia project include:

• Palm kernel shell and palm leaf crushed materials: Indonesia is one of the largest producers of palm oil in the world. Palm residues are abundant and cheap, which is a high-quality crude fiber source for ruminant feed.
• Rice husk and straw powder: by-products produced by large-scale rice planting, after crushing, provide crude fiber and structural feed.
• Corn crushed grains: as the main ingredient of high-energy feed, combined with local and imported corn supply, improve feed energy density.
• Fish meal and soybean meal: supplement high-quality protein. Fish meal has become one of the main protein sources because of its abundant resources and reasonable price near the sea in Indonesia.
• Mineral premix and vitamins: ensure the physiological needs of animals, enhance immunity and health.

The customer particularly emphasizes green breeding. Antibiotics and hormones are prohibited in feed, which meets Indonesia's increasingly stringent food safety supervision requirements.<、p>

process and technical details of ruminant feed plant in Indonesia

RICHI tailors a scientific and rigorous process for customers, combining the characteristics of raw materials and the feeding needs of ruminants, focusing on improving feed digestibility and nutrient utilization efficiency. The overall process of this ruminant feed production line is: raw material crushing → ingredient metering → mixing → conditioning → granulation → cooling → screening → packaging.

1. Crushing stage: Use hammer mill to crush high-fiber palm shells and rice husks and other coarse materials to a particle size suitable for subsequent granulation. The equipment has an optimized structure and strong wear resistance to ensure that the raw materials are evenly crushed and avoid blockage.
2. Ingredient metering: Configure a high-precision electronic weighing system to achieve accurate metering of various raw materials to ensure that the feed formula meets the nutritional needs of ruminants.
3. Mixing process: Use SLHY series double-shaft mixers, which have high mixing uniformity and short time, can evenly disperse various proteins, vitamins and mineral additives, and improve feed uniformity.
4. Conditioning and heating: The moisture content of the raw materials is adjusted by heating with a steam conditioner, which improves the pellet forming strength and nutrient release efficiency, and promotes the digestion and absorption of crude fiber by ruminants.
5. Pellet forming: SZLH ring die ruminant feed pellet machine is used, with a ring die diameter of 450mm and a power of 55kW, which is suitable for producing 6-8mm pellets, which not only meets the chewing habits of ruminants, but also ensures the strength and uniformity of pellets.
6. Cooling and screening: SKLN series countercurrent cooler effectively reduces the pellet temperature to prevent moisture and deformation; cooperates with SFJH vibrating screen to remove dust and impurities to ensure the purity of the finished product.
7. Automatic packaging: The fully automatic metering packaging machine supports a variety of bag specifications to meet the diverse needs of the market and improve packaging efficiency.

The overall process of ruminant feed plant in Indonesia not only ensures the stable release of feed nutrients, but also optimizes the moisture-proof design of the equipment according to the climate characteristics of Indonesia.

Product processing diversity

This ruminant feed plant in Indonesia not only focuses on the production of ruminant feed pellets, but also has flexible product adaptation capabilities. Customers can adjust the formula and equipment parameters according to market and breeding needs to produce the following types of feed:

• Special pellet feed for different growth stages of sheep and cattle, such as fattening, lactation and breeding formulas;
• Special pellet feed suitable for buffalo and goats;
• Some other herbivorous animal feeds, such as deer and camels;
• Taking into account both roughage crushing and concentrated feed granulation to meet different breeding models.

This diversified production capacity enhances the customer's market adaptability, expands sales channels, and improves profitability.

Equipment List and Parameter Description for ruminant feed plant in Indonesia

Based on customer needs and RICHI equipment parameters, the cattle sheep feed production line project is configured with the following main equipment:

1. Hammer crusher: power 37kW, suitable for various coarse and hard fiber materials, ensuring uniform crushing particle size, suitable for high-fiber feed.
2. SLHY-1200 double-shaft mixer: high mixing uniformity, large volume, support for uniform mixing of liquid and trace additives.
3. SZLH-320 ring die sheep cattle feed pellet making machine: ring die diameter 320mm, power 37kW, particle size 6-8mm, stable production capacity, low energy consumption.
4. SKLN-8×8 countercurrent cooler: efficient cooling, prevents pellet rehumidification, and ensures the stability of finished products.
5. SFJH-600 vibrating screen: efficient dust removal and impurity removal to ensure pellet purity.
6. Automatic quantitative packaging machine: supports 5-50kg multi-specification automatic packaging to improve production efficiency.
7. Matching steam boiler: ensure continuous and stable steam supply during the conditioning process.

The whole ruminant feed plant in Indonesia is reasonably designed, the equipment is coordinated and matched, the operation is simple, the maintenance is convenient, and the operating cost is reduced.

Indonesian market and ruminant feed processing prospects

The Indonesian government vigorously supports the modernization of animal husbandry, promotes the development of rural economy, and encourages agricultural cooperatives to improve feed self-sufficiency rate and product quality. In particular, ruminant breeding, as a characteristic industry, has significantly released market potential in recent years.

Indonesia's vast agricultural by-products provide a reliable foundation for ruminant feed raw materials, and there is great room for development. As consumers' demand for green organic meat increases, high-quality compound feed has become the key to successful breeding. By building a modern ruminant animal feed production line, customers can not only meet internal breeding needs, but also have the potential to supply high-quality feed to the regional market.

In addition, Indonesia's abundant water resources and tropical climate are conducive to the growth of ruminants, which promotes the continuous improvement of the feed industry chain, drives the coordinated development of upstream and downstream industries, and forms a good industrial ecology.

Project implementation process and RICHI's one-stop service guarantee

The customer consulted RICHI for the first time through the website in March 2022, and expressed in detail the production capacity requirements, main raw materials and product positioning. After precise research and solution design by the technical team, the contract was signed in June 2022, and the total investment of the ruminant feed plant in Indonesia project was about 160,000 US dollars.

The equipment manufacturing cycle is about 80 days, and the equipment arrived in Indonesia in October 2022. RICHI sent a team of senior engineers to carry out on-site installation, commissioning and technical training, which lasted 45 days. The training covers equipment operation, maintenance, quality control and safety management to ensure that customers can independently and efficiently operate the ruminant cattle feed production line.

In the future, RICHI Machinery will provide all-weather remote technical support and regular return visits to help customers optimize production processes, solve equipment and process problems in a timely manner, and achieve continuous and stable operations.

Innovative highlights based on Indonesia's actual situation

In view of Indonesia's humid climate and diversified raw materials, RICHI has specially optimized the moisture-proof and anti-corrosion design of the ruminant feed plant in Indonesia, and upgraded the automatic control system to achieve remote monitoring and fault warning, greatly reducing operational risks.

In addition, in view of Indonesia's abundant palm by-products, the equipment crushing system has specially enhanced wear resistance to ensure the continuous processing and stability of high-fiber raw materials. The batching system supports the precise delivery of liquid additives to improve feed functionality and animal health.

These innovative designs not only extend the service life of the equipment, but also help customers gain technical advantages in the fiercely competitive market.

Starting your ruminant feed plant in Indonesia

The 3-5 tons/hour ruminant feed plant in Indonesia project deeply matches local resource advantages and market demand, helping customers to achieve the transformation from traditional bulk feed to modern standard pellet feed. Through RICHI's advanced equipment and professional services, customers have not only improved feed quality and breeding benefits, but also established a competitive barrier for sustainable development.

From initial consultation to solution customization, equipment delivery, installation and commissioning, and operation training, RICHI provides worry-free services throughout the entire process to ensure the smooth commissioning and long-term operation of the animal feed factory project. We look forward to working with more Indonesian customers to promote the modernization and high-quality development of local animal husbandry.

Welcome to contact us to obtain customized solutions and professional quotations suitable for you to realize the ideal future of ruminant feed processing in Indonesia.