This is a fish feed production line project that produces a variety of feed products and is located in India.
As a country with a large population and agriculture, India is very suitable to vigorously develop feed raw materials and feed processing industries based on its advantages of rich feed resources, good breeding industry foundation, and intensive labor force, and promote the on-site conversion and value-added of grain and other feed resources.
In view of the good prospects of the feed market, the customer of this project originally had a livestock and poultry feed production line. In the original factory, the lower-profit livestock and poultry feed production line was removed, part of the equipment was retained, and an investment of US$2.1 million was invested to build a new special aquatic feed fish feed production line in India project.
The project has a planned total land area of 25,329 m2 and a total construction area of 30,798.94 m2. It mainly constructs auxiliary buildings, comprehensive buildings, production areas, etc. After completion, it will have an annual output of 150,000 tons of special aquatic feed The project includes auxiliary buildings, comprehensive buildings, production areas, etc., with a labor capacity of 120 people.
The fish feed production line in India project consists of main engineering, auxiliary engineering, environmental protection engineering, public engineering and storage and transportation engineering.
The fish feed production line in India project has an annual output of 150,000 tons of feed. In fact, 100,000 tons of special aquatic feed (divided into premixed, concentrated feed and compound feed) and 50,000 tons of soybean meal feed are packaged in 20~40kg woven bags. The maximum storage capacity of the factory is 8,000 tons. , see the table below for details.
|Storage location and maximum reserve
|Storage and transportation methods
|Soybean meal feed
|Finished product warehouse, 3000t
|Packed in 20~40kg woven bags and transported by car
|Aquatic compound feed
|Finished product warehouse, 5000t
|Aquatic premix and aquatic feed concentrate
|Crude protein (%)
|Crude ash (%)
The details of the main raw and auxiliary materials and consumption of this fish feed production line in India project are shown in the table below.
|Name of raw and auxiliary materials
|2400t, 2 silos in total, capacity 1200t/each, height 25m
|18,000t, 9 silos in total, capacity 2,000t/silo, height 25m
|500t, bagged, stacked
|400t, bagged, stacked
|400t, bagged, stacked
|50t, bagged, stacked
|150t, bagged, stacked
|500t, bagged, stored
|80t, barreled, stored
|Calcium dihydrogen phosphate
|30t, bagged, stored
|Corn protein flour
|100t, bagged, stored
|10t, bagged, stored
In order to ensure product quality and safe use, all feed additives used in this fish feed production line in India project meet the relevant provisions of the "Feed and Feed Additive Management Regulations", which clearly stipulates:
According to the project construction scale, product plan and technical plan requirements, comprehensive consideration of equipment service life, material consumption indicators, spare parts guarantee level, installation and commissioning technical services, equipment investment, etc., the main production equipment of this fish feed production line in India project is determined as shown in the table below.
|Grain screening equipment
|Floating fish feed machine
|Pulse dust removal device
|Pulse dust collector
|Cylindrical primary cleaning screen
|Microcomputer controlled batching scale
|Twin-shaft paddle mixer
|Crushing suction fan
|Pulse dust collector
|Air shut-off device
|High square sieve
|Permanent magnet cylinder
|Ribbon single shaft mixer
|Double shaft granulator
|Induced draft fan
|Roller grease sprayer
|Flat rotary screen
|Quantitative packaging scale
|Finished product conveyor belt
|Bag sewing machine
|Automatic batching system
The total water consumption of the fish feed production line in India project is 3030m3/a, using urban tap water as the water source, which can meet the normal water supply needs for production, living and fire protection in the factory area.
The drainage of the project includes rainwater, laboratory and domestic sewage, and the drainage pipe network is constructed according to the diversion of rainwater and sewage.
After rainwater is collected in the factory area, it is connected to the municipal rainwater pipe network and finally flows into the local river; laboratory wastewater is neutralized and pre-treated; domestic sewage is pre-treated by grease traps and septic tanks and then discharged into the sewage pipe network and enters the sewage treatment plant for concentration.
It is further processed to meet the "Pollutant Discharge Standards for Urban Sewage Treatment Plants" and finally discharged into local rivers. The amount of wastewater discharged from the project is 2430m3/a.
The fish feed production line in India project's annual electricity consumption is 5.1 million KWh/a. The power supply of the project comes from the existing municipal power supply grid in the area, which can meet the power requirements of the entire factory area and supply power to all electrical equipment in the factory.
The cable and wire laying methods are based on the specific conditions, using cable bridges, cable direct burial, and cable (wire) laying through pipes, etc. or a combination of the three. The project does not require additional generators.
The steam required for the expansion process of the project production process is provided by the local power plant. The steam pipeline has been connected in the area. The steam can be passed into the production workshop during the project production process.
The amount of steam required during the project production process is approximately 1,900 tons/year. Power plant steam can meet production requirements.
In the overall layout design of the fish feed production line in India project, the "Fire Protection Requirements for Architectural Design" is followed: the main passage is 10m wide, the distance between buildings is not less than 10m, and all circular passages are set up to facilitate the entry and exit of fire trucks.
The project workshop adopts a brick-concrete structure and is a non-combustible body. According to the specification requirements, the workshop considers the width of fire escapes, evacuation stairs, evacuation distances, safety exits and evacuation walkways according to the specification design requirements.
Raw and auxiliary material transportation routes: The various raw and auxiliary materials required for the fish feed production line in India project production process mainly come from surrounding areas and are transported to the factory from various places by transportation vehicles.
Product transportation route: The finished feed of the project is sold to surrounding rural areas and other places in need along the surrounding roads.
The fish feed production line in India project mainly produces concentrated, premixed feed (powder) and compound feed (granular). Powdered feed does not have a pelleting process, and other processes are the same. This project analysis will be analyzed together. The products are all in granular and powder form, without fermentation process.
Brief description of production process:
Raw material receiving and pretreatment section (cleaning and magnetic separation)
Ingredients and mixing section
Granulation, cooling and classification process
Packaging and warehousing process
The feed raw material powder production process during the fish feed production line in India project operation period is as follows:
Brief description of process flow:
Heating and puffing:
Cooling of puffed materials:
Through the analysis of the location and factory building of the customer's feed mill, when designing the floor plan, RICHI engineers strengthened the functional partitioning of the floor plan in the factory building to ensure a smooth and compact process flow.
At the same time, they tried to connect each process section as closely as possible to maximize It greatly saves the factory area, reduces the material transportation process, and provides a larger space for the greening and beautification work of the factory area.
And set up certain separation belts; try to adjust the dust-producing equipment to a unified closed operating room to facilitate dust collection and processing; add a certain green isolation belt around the comprehensive building and production workshop to absorb dust, reduce noise, and beautify the environment.
After the fish feed production line in India project is put into operation, the air pollutants generated mainly include dust and odor generated in the production workshop and canteen fume.
Solid waste management
In addition to this fish feed production line in India, Richi Machinery also exported livestock and poultry feed pellet production lines, straw pellet production lines, grass pellet production lines, wood pellet production lines, biomass pellet prodcution line, rice husk pellet production lines and other projects to India. If you are interested in our India project, please contact us to inquire about project details and get solutions and equipment quotations!